The Real Cost of Valve Leakage
Leaking steam and process fluids can significantly exceed the cost of the valve itself, leading to reduced efficiency, equipment damage, and unplanned shutdowns. Internal leaks, often undetectable, can escalate over time.
Zero-leakage defined: Zero-leakage is defined as no detectable leakage of gas or a liquid for a period of three minutes or greater.
| Allowable leakage rates: | |
| MSS SP-61, 4”, ASME/ANSI Class 1500, reduced port: Allowable leakage per hour = 0.010565 gallons Allowable leakage per year = 92.5 gallons Leakage over four years assuming constant leak path: |  |
| FCI-2 Class V, 4”, ASME/ANSI Class 1500, reduced port: Allowable leakage per hour = 0.069465 gallons Allowable leakage per year = 608.5 gallons Leakage over four years assuming constant leak path: |  |
| ValvTechnologies’ allowable leakage = 0 |
Guaranteed Performance
ValvTechnologies offers a four-year absolute zero-leakage guarantee for steam and power applications. Each valve undergoes rigorous testing beyond ANSI standards to ensure zero drops and zero bubbles.
Quality Commitment
Our Integrated Quality Program emphasizes continuous improvement and organizational ownership, enhancing processes and manufacturing efficiency.
Efficiency Through Cycle Isolation
Proper cycle isolation reduces energy losses from leaking valves. Our ValvPerformance Testing™ program uses advanced acoustic monitoring to assess valve performance, aiding in predictive and preventive maintenance.
Benefits
- Improved plant efficiency
- Rapid economic payback
- Enhanced decision making
- Reduced valve maintenance costs
- Avoidance of unnecessary repairs or replacements